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Head Automated Line Polisher (2.2m Bed)
High-Performance 12-Head Automated Line Polisher (2.2m Bed)
The 12-Head Automated Line Polisher is a top-tier industrial solution designed for the continuous, high-volume processing of stone slabs, delivering a superior, mirror-like finish demanded by the premium market. Built for exceptional throughput and uncompromising quality, this machine integrates cutting-edge Italian polishing technology with a robust, heavy-duty structural design.
The machine accommodates slabs up to 2.1 meters (approx. 7 feet) wide and processes material ranging from 10 mm to 50 mm in thickness. With twelve progressive polishing stations and an advanced PLC control system, it ensures every slab exits with flawless uniformity, significantly boosting both productivity and the final value of your granite, marble, or engineered stone products.
Key Technical Specifications and Premium Components
| Category | Feature | Description & Benefit |
|---|---|---|
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Polishing Power |
12 Polishing Heads |
Provides a comprehensive, multi-stage polishing sequence for flawless, deep-luster finishing. |
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Individual Head Power |
Each head utilizes a powerful 15 HP ROTOMOTIVE flange-mounted motor, ensuring high torque and consistent speed for aggressive material removal and mirror finishing. |
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Flicker Head Design |
Features 6 Bricks Cam-Type Flicker Heads by COMES, ITALY, guaranteeing optimal abrasive pressure distribution and superior polishing efficiency. |
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Material |
2200 mm |
Accommodates large slabs up to 2100 mm wide |
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Handling |
Belt Width |
For maximum material processing flexibility. |
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Premium Conveyor |
AG DARCO 4-Ply PU Saw Tooth Belt (13 mm high) ensures maximum slab stability and precise feeding throughout the polishing sequence, eliminating slippage. |
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Variable Belt Speed |
Adjustable feed rate from 0.5 to 4 m/min allows the operator to optimize speed based on stone hardness and desired finish quality. |
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Structure & Durability |
Heavy-Duty Fabrication |
Constructed with a massive MB400 Beam and a 25 mm machined base plate, providing superior vibration dampening and structural rigidity for lifelong precision. |
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Component Quality |
Utilizes imported, top-quality head assemblies and SKF/FAG imported bearings for exceptional longevity and minimal maintenance downtime. |
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Advanced Automation |
PLC Control System |
Features a SIEMENS or DELTA PLC with a 10″ HMI, providing intuitive, centralized control and seamless monitoring of the entire process. |
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Pneumatic System |
Equipped with high-reliability SMC solenoid valves and cylinders to precisely control head pressure and movement. |
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Safety Features |
Includes brick sensors on each head and comprehensive safety switch-gears (Schneider/Siemens) for enhanced operational security. |
Integrated Workflow and Auxiliary Systems
This Line Polisher is a complete end-to-end processing system, featuring integrated auxiliary units for a fully automated workflow:
1
Loading and Unloading
Includes two Hydraulic Tilting Loading/Unloading Trolleys for safe and efficient slab handling, minimizing manual lifting risks.
2
Slab Preparation
Integrated Trimming Trolley with a 2.2m Edge Cutting Trimmer (7.5 HP motor) performs automated edge squaring in-line before polishing, ensuring perfect dimensional accuracy.
3
Cleaning and Drying
Features an Output Blower Trolley with top and bottom air jets (2 HP centrifugal blower) and a 1 HP Cylindrical Roller Cleaning Brush to deliver slabs that are cleaned and dried, ready for inspection or immediate packaging.
4
Air Systems
Supplied complete with a 10 HP ANEST IWATA Compressor and a 40 CFM Refrigerated Air Dryer to ensure continuous, clean, and moisture-free air, vital for the pneumatic head operation.
5
Lubrication
A 0.37 KW PLC-controlled automatic grease lubrication pump minimizes manual maintenance points and ensures all critical moving parts are reliably serviced.
Primary Applications
Mass Production of Flooring Tiles: Achieving a high-gloss, consistent finish on thousands of square meters of marble and granite tiles quickly.
Polishing of Slabs for Countertops: Providing the perfect surface finish on large slabs destined for kitchen and vanity installations.
Architectural Cladding: Processing high-value stone for large commercial projects that require immaculate, uniform surface quality.
High-Volume Stone Yards: Essential equipment for large stone processors needing to maximize daily throughput while maintaining rigorous quality standards.